Reporting Structure
- Reports to : Maintenance Manager & Production Manager
- Direct Reports : None
Key Responsibilities
1. Technical Setup and Maintenance
- Set up and operate Nissei, ASB, and Sidel injection stretch blow moulding machines for single and two-stage processes.
- Adjust machine settings for optimal cycle time, efficiency, and quality.
- Troubleshoot mechanical, hydraulic, and pneumatic issues and perform fault analysis.
- Conduct maintenance of moulds, material feeders, and dryers.
- Monitor product quality and perform adjustments to meet specified criteria.
- Maintain a sound understanding of technical drawings, mould installation, and equipment performance.
2. Fault Analysis and Problem Solving
- Perform fault analysis for product quality issues, machine malfunctions, and mould-related problems.
- Work closely with the maintenance team to resolve technical issues on the production floor.
- Liaise with external suppliers as needed for additional support.
3. Production Optimization
- Continually optimize machine settings to improve production cycle times and reduce waste.
- Ensure process integrity and record new settings for future reference.
- Assist in developing and implementing maintenance checklists and schedules to ensure machines run efficiently.
4. Inventory and Spare Parts Management
- Monitor and manage stock levels for spare parts related to Nissei, ASB, and Sidel machines.
- Work with the Maintenance Manager to order parts and evaluate the need for keeping spares in stock.
- Ensure spare parts are available for planned maintenance and unexpected breakdowns.
5. Quality and Compliance
- Apply Good Manufacturing Practices (GMP) and ensure compliance with the companys quality standards.
- Adhere to Food Safety System Certification (FSSC) principles and report any hazards to the appropriate managers.
- Conduct regular quality checks to ensure products meet required specifications.
6. Health & Safety
- Ensure compliance with health and safety regulations, especially within the area of responsibility.
- Maintain housekeeping standards around machines and work areas.
- Report any accidents, incidents, or safety hazards to management.
7. Project Involvement and Continuous Improvement
- Assist in the development and execution of projects aimed at enhancing the performance of the blow moulding machines.
- Propose improvements to production processes to increase efficiency and quality.
- Stay updated on new technologies, particularly innovations related to Nissei, ASB, and Sidel equipment.
Job Requirements
- Education : Minimum N2 in Tool, Jig, & Die trade theory; Red Seal certification preferred.
- Experience : 5+ years of experience in setting and operating single and two-stage injection stretch blow moulding machines, particularly Nissei, ASB, and Sidel.
- Skills:
- Proficiency in troubleshooting mechanical, pneumatic, and hydraulic systems.
- Strong fault-finding skills and technical problem-solving abilities
- Knowledge of injection moulding and blow moulding processes.
- Familiarity with quality control principles and equipment maintenance.
Competencies
- Technical Knowledge : Deep understanding of Nissei, ASB, and Sidel blow moulding equipment.
- Skills : Machine setting, fault finding, and equipment maintenance.
- Interpersonal Skills : Strong communication, decision-making, and ability to work under pressure.
Special Requirements
- A passion for sustainable packaging solutions and environmental considerations.
